Tray Washer

The Automatic Tray Washer basically washes, sanitizes, final rinses, and dries trays at a rapid pace. The trays are run through a series of organized steps to achieve a pharmaceutical sanitary clean tray. The system easily cleans over a 1,000 trays an hour. The tray washer is typically straight, but can be retrofitted for any situation or room. The tray washer consists of 3 units each having specific functions. All units have a CIP (Clean In Place) system built in and used at the end of every production day.

1 RETROFIT: The Tray Washer can be easily retrofitted to one or several egg related machines.

2 CONVEYOR SYSTEM: The starting conveyor works with any egg related equipment. This typically changes from company to company.

3 WASHER UNIT: The tray washing starts at the Washer Unit. The trays are blasted from every angle under high pressure with hundreds of nozzles using warm treated water. At this stage all trays are free of any debris.

4 SANITIZER UNIT: The next step in the egg tray cleaning process is to sanitize the trays. The trays are held under extremely hot treated water for a period of time to kill all possible viruses. At this stage all trays are sanitized.

5 AIR TIGHT WALL: There is a wall (not shown) built around the Sanitizer Unit, which separates the virus room from the non virus room. This wall contains absolutely no air gaps.The Trays must go under water in the Sanitizer Unit to get from one room to the next. If the water level falls below a certain level an automatic door slams shut sealing all air gaps and shutting the system down. During the CIP cycle the sanitizer door will automatically close assuring no air will ever pass through rooms.

6 TRANSITION AREA: A 90 degree conveyor is installed to fit our tray washer in a preexisting room. Typically a bridge system is used here preparing the trays for the final unit.

7 FINAL RINSE/ BLOWER UNIT: Here we rinse off all the sanitizer chemicals with high pressure heated water. The trays are now official pharmaceutical clean. Another section of this unit is the blower system, which forces all the water off the trays. The trays are blasted under high pressure air at every possible angle.

8 FINAL CONVEYOR: A final conveyor or chute assembly is installed to finish the tray washing process. From here the trays can be manually unloaded or automatically unloaded with our Trolley Unloader.